Sustainability Road Map

FOCUS ON RELIABILITY AND ROBUSTNESS

of our systems to facilitate the best possible consistency of protection, safety and integrity of your products

Guaranteed lowest reject rate thanks to our unique servo mechanical sealing force unit.

Guaranteed vacuum and skin tightness due to the exclusive robustness of Darfresh® on Tray system giving best possible shelf life and appeal to your products.
Line integration reducing micro stoppages, faulty packages and unnecessary downtime, without concessions on flexibility and performance.

IMPROVE TRAY SEALING SUSTAINABLE FOOTPRINT

by significantly reducing the unnecessary use of packaging material

We engineered and designed Tray Sealing solutions to eliminate skeleton waste

Darfresh® on Tray - Vacuum skin packaging with no skeleton system for VSP.
Zero® - Modified Atmosphere Packaging with no skeleton waste.
PLATFORMER® - Easily customised trays for the product with less than 2% waste.

ENGINEERING PACKAGING FORMATS

to reduce ratio of plastic per kg of product and food waste

Design Packaging with advanced Technical performance

Introduction of cardboard based packaging requiring minimal amount of necessary plastic.
PLATFORMER® - Positive process to reduce plastic by matching tray precisely to product and equal performance of existing trays shrinking carbon footprint.
Re-Sealable solutions reducing consumer “at home” food waste.
Increasing the possibilities for vacuum skin technology on multiple pack formats, including paperboard, expanding the range of food products able to benefit from this shelf-life extension technology.

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THERMOSEALER TECHNOLOGY

The THERMOSEALER TECHNOLOGY is key in the development of sustainable solutions. Utilising renewable resources such as fully printable recyclable paperboard to replace plastic and thinner materials we have reduced plastic content of the package by up to 80-90%. We deliver matching performances, optimising design with product dimensions and unique engineering technology with our PLATFORMER®, Darfresh® on Tray and Zero® MAP technology

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WHY BECOME SUSTAINABLE

OPEN APPROACH

This open approach means we are willing to engage with many different stakeholders in ensuring our innovations and system developments always have sustainability and the environment as a commitment.

MONDINI WARRANTY

One thing we guarantee is that whatever we do we will not compromise on the Product Protection, Safety and Integrity of our customers.

REDUCE PLASTIC AND CO2

We are achieving reductions of plastic content by up to 80-90% while increasing communication and merchandising possibilities with high quality digital printing covering all areas of the package.

FLEXIBILITY AND INNOVATION

With PLATFORM® Technology + Trave® Tray Sealer we created a flexible tool that can continually respond to rapid changes in food packaging technologies, market demands and new sustainable materials.

PLATFORM TECHNOLOGY

The PLATFORM Technology is a system with unequalled performance to deliver multiple packaging solutions on the TRAVE tray-sealing range. This new technology allows our customers a new freedom to seek out new business opportunities secure in the performance of the PLATFORM Technology.

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OUR SUSTAINABLE PACKAGING SYSTEM

Sustainable paper board materials are central in our new range of VSP and MAP systems to improve their acceptability, increase performance and enhance product security due to perfect sealing technology.

First of its kind launched by Mondini, it REDUCES plastic content by up to 80-90% in the vacuum skin market. Combining a fully printed flat cardboard support with a thin high barrier liner and Darfresh® on Tray technology, opening new opportunities in pack styling, merchandising and communication.

Whilst maintaining all the benefits of the vacuum skin process it delivers: • Flat cardboard support designed to be RECYCLABLE giving consumer possibility to easily separate the liner from the cardboard and place into suitable waste recovery stream.
• Combined with Darfresh® on Tray to extend shelf life reducing food wastage.
• Fully printable cardboard support extends communication and merchandising.
• Flexibility to run on Trave® Trays Sealers through simple tool changes.

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Building on the success of SLIMFRESH® this new system was developed and launched to bring the benefits of using flat cardboard supports to sensitive sliced products packaged in MAP such as meat and cheese.
• Increased consumer convenience in re-closable version to help in reduction of consumer food waste.
• Digital printing all over the pack with easy design change to increase consumer communication.
• Thinner pack with increased rigidity that expands opportunities for retail merchandising.
• Flexibility to run on Trave® Trays Sealers through simple tool changes.

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Through value engineering and clever pack design we have constructed a cardboard tray system that is straightforward to integrate into current packaging lines giving:

• SAFETY : Unique process to generate perfect sealing surface.
Guaranteed state of the art seal integrity equal to traditional plastic packaging.
• FLEXIBILITY : Availability of different liners and paperboards offers technical solutions to suit any product. Presented for Top Seal, Modified Atmosphere and Vacuum Skin formats. Recommended for cheese, fresh meats, processed meats, ready-made products, frozen foods, snacks, salads and fruit.
• FULL BRANDING : 360° Communication on all surfaces of the package. High quality graphics for premium branding design. Flexibility on communications format – Printing and/or labelling.
• LESS PLASTIC : Reduces plastic content by up to 80-90%. Liner forming station with ZERO® technology eliminates all process waste. Easy Separation of liner and paperboard for simple and efficient recycling at end of life.
• MINIMUM SIZE MAXIMUM SKILLS : Trays delivered as flat boards significantly reduce distribution and storage costs Vs premade trays, liner forming with ZERO® waste technology optimises cost of final package. Reduced inventory with availability of smaller purchase quantities.

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The new PLATFORMER PLUS® is skilfully designed to expand the scope and flexibility of this unique technology delivering a range of new benefits.

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OTHER APPLICATIONS

Top film skeleton waste was identified as a key issue by users of tray sealing technology where significant savings could be made. We responded by developing Zero® technology that delivers these savings of film and improving the functionality of the process. The new process involved redesigning the film transport system and a new in mould cutting system that will save up to 25% of top film usage.

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DARFRESH® ON TRAY

A joint development between G Mondini and Sealed Air Cryovac® to extend the proven benefits of the Darfresh® on Tray vacuum skin system onto the tray sealing Platform. It is a full system approach combining Trave Platform® Technology in complete harmony with the full range of Darfresh® materials. Removing skeleton wastage completely through newly developed innovative film cutting system saving up to 40% of film versus standard tray sealers.

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