Packing SolutionsPacking Solutions

TRAVE® DOTThe Gold Standard in Vacuum Skin Packaging

Following decades of collaboration, G.Mondini and Sealed Air combined machine and film expertise to develop the Darfresh® on Tray packaging system: a benchmark tray-based skin solution delivering outstanding pack appearance, performance and line efficiency.

The DOT process optimises packaging use without compromising productivity or quality, ensuring clean-cut top film, perfect skin effect, high vacuum performance and effective juice retention throughout shelf life. The vacuum pack also supports meat maturation up to opening, made easy by tabs on each tray corner.

With 300+ lines across 20+ countries, the Trave® DOT dual-lane is the preferred system for premium steaks in vacuum skin case-ready packs.

Developed in partnership between G.Mondini S.p.A. and Cryovac® Sealed Air

Trave Dot2

Darfresh®on Tray 4 Pillars

Advanced skin pack with zero-waste efficiency

Trave® with Darfresh® on Tray technology is equipped with features that elevate productivity and packaging quality:

1. Best Pack Quality

2. Lowest Cost per Unit

3. Highest Throughput

4. Best Flexibility


  • DOT – Darfresh® on Tray: A zero-waste vacuum skin solution from Cryovac® that enhances shelf life, product presentation and sales impact.

  • ONE4ALL Tooling: A flexible tooling system enabling rapid tray format changeovers and increased line agility.

  • DOWNGAUGE: Optimized material usage reducing tray weight and plastic consumption by up to 50%, without compromising pack performance, while lowering total cost per unit.

Benefits
01 Zero-Waste Packaging

Darfresh® on Tray creates a vacuum skin pack with no film trim, reducing waste at the source.

02 Flexible Tooling

ONE4ALL tooling enables fast tray changeovers, supporting multiple formats with minimal downtime.

03 Material Savings

DOWNGAUGE technology cuts tray weight and plastic use by up to 50%—without compromising pack performance.

04 Extended Shelf Life

Vacuum sealing protects product integrity, preserving freshness and reducing food waste.

Lowest cost per unit

  • Zero Top waste
  • Zero bottom waste
  • Lowest labour using best possible line configuration to match product characteristics
  • Best Automation
  • Lowest rejects
  • Best OEE - Line digitalization to minimize performance deviation
Zero Scrap Technology

Best pack quality

  • Best vacuum
  • Best film adhesion around product
  • Best easy peel
  • Best finishing (no fringes, no fish hooks)
  • Best shelf-life
  • Best product definition without squashing

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